AI-powered Production Performance

Immediate payback – zero upfront cost

Your plant is unique – we make sure it reaches its full potential.

20+ years of industrial expertise – now productized into XPNX Systems™

made in austria

XPNX Systems™

Efficient | Productized | Risk-Free

Our AI-powered Performance System delivers measurable Quick Wins within 90 days.
ROI Heatmap in 48 Hours. Immediate payback – zero upfront cost– backed by our Zero-Risk Model.

XPNX Pre-Check™

48h Pre-Check (Analysis & Report)
A clear overview in 48 hours: Using your production data, we deliver an analysis including benchmark comparison – the result is transparent losses and quick wins for immediate improvements.
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XPNX Core™

Core Package – Implementation & Results
In 90 days from quick wins to measurable savings – driven by clear actions, transparency, and lasting improvements in your production, delivered in a product with a solid, structured framework.
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XPNX stands for

eXponential Performance NeXt

It represents our mission: delivering the next level of performance for your production - fast, measurable, and sustainable.

Services

Engineering expertise, when you need more.

In addition to XPNX Systems™, we support clients with targeted engineering expertise — from extrusion process optimization to interim project management in plant engineering.

Insights

Knowledge for Key Decision-Makers

From OEE benchmarks to CFO perspectives: our insights deliver clear facts, detailed reports, and practical tools for better business decisions – in euros instead of percentages.

Start your ROI Pre-Check today

In just 48 hours, you’ll receive your tailored ROI heatmap — transparently quantified in euros. Guaranteed, risk-free, and CFO-approved.

Frequently Asked Questions (FAQ)

Getting Started & Conditions

You start with our free Pre-Check, available exclusively in combination with the Core Package. Within just 48h, we analyze your production data and reveal your savings potential – with no upfront costs.

The Core Package is free of charge. XPNX only receives 30% of the actual savings achieved in the first year.

If the required production data is not provided within 2 weeks after project start, a fixed service fee of €10,000 will be charged. This ensures the resource commitment of the Pre-Check.

Value & Benefits

Savings of 5% to 20% of production costs are realistic – often reaching six figures per year. Energy- and material-intensive industries benefit the most.

In many projects, ROI is achieved within 3 months – efficiency gains, quality improvements, and reduced downtime take effect immediately.

Yes. By optimizing material flows, cycle times, and changeover processes, you can increase capacity without additional investments.

We identify major losses in availability, performance, and quality, and implement targeted measures – typical OEE increases range from 8% to 15%.

Our AI detects quality deviations at an early stage. This reduces scrap and rework by 20% to 30%.

Technology & Innovation

Our AI analyzes production data, identifies patterns, predicts deviations, and recommends optimal process parameters. This makes your production more stable and efficient.

Predictive Maintenance forecasts the ideal maintenance timing. This avoids unplanned downtime, reduces costs, and extends equipment lifetime.

Yes. A digital twin enables risk-free simulations and optimizations before changes are implemented in production.

Industry Applications & Specialization

The XPNX Method is applied across many production-intensive and safety-critical industries in Europe, including:

  • Pharma & Biotechnology – validation, GMP compliance, quality control

  • Food & Beverage – traceability, stable processes, OEE improvement

  • Chemicals & Raw Materials – energy efficiency, safety, sustainability

  • Energy & Utilities – performance, redundancy, supply security

  • Building Materials & Cement – throughput optimization, emissions management

  • Cosmetics & Consumer Goods – serial production, product changeovers, efficiency

  • Metals & Heavy Industry – predictive maintenance, material flow optimization

  • Defense & Security – production security, information protection, efficiency

Do you also optimize safety-critical or defense-related processes?

Yes. XPNX operates under the highest standards for confidentiality, traceability, and production security. Our processes meet the requirements for critical infrastructure and dual-use industries.

Quality, Compliance & Auditability

All measures follow GMP, ISO 9001, ISO 27001, and industry-specific standards. Every change is documented and validated – ideal for regulated industries.

Yes. Inline controls, adaptive process management, and employee training sustainably improve product quality and process stability.

XPNX manages planning, training, and implementation worldwide, adapts processes to local regulations, and ensures compliance.

Security & Data Protection

Data security is central to the XPNX Method. All data remains fully under your control – we only process pseudonymized production data, hosted in EU data centers certified under ISO 27001, fully compliant with EU GDPR.

Only authorized XPNX experts directly involved in your project. Access is strictly encrypted, either on-premise or via a secure EU-based cloud.

Yes. XPNX applies zero-trust architecture principles, with optional local data processing without cloud connection. This ensures compliance with the requirements of highly sensitive industries such as pharma, energy, defense, and critical infrastructure.

All projects are covered by strict Non-Disclosure Agreements (NDAs). We guarantee full data sovereignty, confidentiality, and audit security.

Why XPNX?

XPNX is not a traditional consultancy but a performance-based partnership. You only pay when real results are achieved – data-driven, transparent, and risk-free.

Because you don’t invest before you save. The Pre-Check and Core Package are free – only realized savings trigger a fair success-based fee.